Hwacheon 5-Axis Machining Centre in India
SIRIUS-2500 / 5AX — Simultaneous Five-Axis Precision
Full Specifications
SIRIUS-2500 / 5AX — Five-Axis Simultaneous Machining Centre
| Specification | SIRIUS-2500 / 5AX |
|---|---|
| Stroke X / Y / Z [mm] | 3,100 (4,000) / 2,300 / 1,000 |
| Feed Speed X / Y / Z [m/min] | 16 (10) / 16 / 16 |
| Table Loading [kg] | 10,000 (15,000) |
| Max Spindle Speed [rpm] | 15,000 |
| Spindle Motor [kW] | 18.5 / 11 |
| Axis Configuration | X, Y, Z Linear + 2 Rotary Axes (Simultaneous) |
| CNC System | FANUC / Siemens / Heidenhain |
Standard Features Optional Equipment
Standard Features
- Built-in motor spindle (high-power motor on spindle shaft directly)
- HSDC machining software suite
- High-rigidity bridge construction
- Two rotary axes with precision encoders
- Solid box guideway motion system
- High-pressure coolant
- Automatic tool length measurement
Optional Equipment
- Larger table loading variant (15,000 kg)
- Higher spindle speed option
- Tool / workpiece probe
- 5-axis simultaneous probing routines
- Chip conveyor
- Coolant-through-spindle
- Industrial robot loader integration
Typical Workpieces
Frequently Asked Questions
Where in India is Hwacheon 5-Axis machining most deployed?
Hwacheon SIRIUS-2500/5AX is deployed across India's most demanding precision sectors: aerospace tier-1 and structurals manufacturers in Bengaluru, Hosur, Hyderabad, and Nashik (including the HAL and TASL ecosystem); defence-PSU programs in Pune and Hyderabad; premium mould & die customers in Pune and Mumbai; medical-implant producers in Hyderabad and Bengaluru. Stallion provides installation, programmer training, and applications-engineering support from our Coimbatore headquarters.
What is 5-axis simultaneous machining?
5-axis simultaneous machining is a CNC process where all five axes — three linear (X, Y, Z) and two rotary — move at the same time during the cut. This allows complex 3D geometries to be machined in a single setup, with the tool always presented at the optimum angle to the workpiece. The result is shorter cycle times, better surface finish, and elimination of accuracy errors caused by multiple clampings.
What workpieces does the SIRIUS-2500/5AX handle?
The SIRIUS-2500/5AX is engineered for aerospace structural components (wing ribs, frames, brackets), turbine and impeller blades, complex mould and die cavities, large medical implants, and energy-industry components. With strokes of up to 4,000 mm in X and table loading of up to 15,000 kg, it handles workpieces that smaller 5-axis machines cannot accommodate.
What is the difference between 5-axis indexed and 5-axis simultaneous machining?
5-axis indexed (3+2) machining positions the rotary axes, locks them, and then cuts with three-axis motion. The rotary axes only move between cutting passes. 5-axis simultaneous machining moves all five axes continuously during the cut, enabling truly complex sculpted surfaces. The SIRIUS-2500/5AX supports both modes — indexed for productivity, simultaneous for geometric complexity.
Does Stallion provide Hwacheon 5-axis programming and applications training?
Yes. Stallion's applications team has supported 5-axis Hwacheon installations across India for over twenty-five years. We provide operator training, programmer training on Hwacheon-recommended CAM workflows, and on-site applications support for first-part qualification.
Why is the Hwacheon SIRIUS-2500/5AX superior to other 5-axis machines?
The SIRIUS-2500/5AX combines Hwacheon's built-in motor spindle with the HSDC machining software suite, which continuously monitors spindle and frame thermal behaviour and corrects for displacement in real-time — critical for 5-axis simultaneous work where any geometric error compounds across rotary positions. The bridge construction and solid box guideway provide structural rigidity for sustained accuracy at extended X-axis reach, while the precision rotary axes hold their backlash specification across the life of the machine.