Stallion Machine

CNC Broaching Machine

Comprehensive Broaching Portfolio · Configured to Your Application.
The Stallion CNC broaching portfolio covers every major broaching configuration — vertical pull-up, vertical pull-down, vertical surface, horizontal internal, horizontal external/surface and helical/spiral broaching — across a force range from 50 kN through to 1000 kN. Each platform is engineered with hydraulic or full digital AC servo drive systems, rigid cast-iron structures and CNC stroke control for consistent cutting force, predictable tool life and dimensional repeatability across long production runs. Configurations are tailored to the customer’s specific component geometry, profile, pull force requirement and production volume — serving the automotive driveline, off-highway transmission, bearing, gear and precision engineering industries.
Technical Data

Full Specifications

Broaching Portfolio · Configuration & Force Range

Configuration Pull / Push Force Typical Stroke Typical Applications
Vertical Pull-Up Broaching 50 – 400 kN Up to 1,600 mm Internal splines, gear teeth, high-volume auto components
Vertical Pull-Down Broaching 100 – 600 kN Up to 2,000 mm Long internal splines, transmission shaft profiles
Vertical Surface (Push-Down) Broaching 100 – 1000 kN Up to 2,500 mm External surfaces, slots, flat profiles, connecting rods
Horizontal Internal Broaching 100 – 500 kN Up to 3,000 mm Long internal profiles, keyways, large bore splines
Horizontal External / Surface Broaching 200 – 1000 kN Up to 3,000 mm Large external splines, flange end teeth, surface profiles
Helical / Spiral Broaching 50 – 400 kN Configured to profile Helical spline internal teeth (servo-driven rotation)
Answers

Frequently Asked Questions

What types of CNC broaching machines does Stallion offer? +

The Stallion CNC broaching portfolio covers six major configurations: vertical pull-up, vertical pull-down, vertical surface (push-down), horizontal internal, horizontal external/surface, and helical/spiral broaching. Each is offered across a force range from 50 kN to 1000 kN and is configured to the customer's component, profile, stroke length and production volume.

What profiles can be broached on Stallion platforms? +

Internal splines (parallel, involute and helical), keyways (square and rectangular), square and hexagonal holes, polygonal profiles, gear teeth (small modules), flange end teeth and custom contour shapes. External broaching covers flat surfaces, slots, large external splines and surface profiles. Any profile that can be defined as a swept cross-section is typically broachable.

What is the difference between push, pull, vertical and horizontal broaching configurations? +

Pull broaching pulls the broach through the workpiece — favours longer broaches and higher pull forces. Push broaching pushes shorter broaches through — typical for shorter internal profiles. Vertical broaching uses a vertical ram (smaller footprint, gravity-assisted loading); horizontal broaching uses a horizontal ram (easier for long parts and automation integration). Stallion offers all configurations across the force range.

Which industries use Stallion CNC broaching machines? +

Automotive driveline (spline shafts, hub broaching, steering components), off-highway and heavy-duty transmission (large internal splines), reducer and gearbox manufacturing, bearing manufacturing (cage broaching), gear manufacturing (keyway and spline cutting in finished gears), and precision engineering — wherever high-volume internal or external profile cutting is required.

Why is the Stallion broaching portfolio superior to competitor offerings? +

The Stallion broaching portfolio spans every configuration from 50 kN to 1000 kN — vertical, horizontal, push, pull, helical — on platforms built with full digital AC servo or hydraulic drive systems, rigid cast-iron structures and CNC stroke control for consistent cutting force, predictable tool life and dimensional repeatability across long production runs. Critical components including hydraulic systems, AC servo drives, precision bearings and CNC controls are sourced from leading international suppliers across Japan, Germany, Taiwan and Europe for maximum quality and long-term broaching accuracy.

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